Porous glass support material

ABSTRACT

Porous glass support materials having two essentially distinct zones of porosity. An outer surface zone comprises an outer shell with relatively large pores of controlled diameter while an inner zone comprises a core portion having relatively smaller pores of controlled diameter. The materials are made by subjecting porous glass bodies of substantially uniform pore size to a carefully controlled alkali etching cycle in which only the outer zone of the bodies have their pores enlarged. The thus treated bodies are particularly useful as chromatographic support materials which, in use, demonstrate a desirably low height equivalent theoretical plate (HETP).

United States Patent [191 Eaton [4 1 Sept. 9, 1975 [73] Assignee: Corning Glass Works, Corning,

[22] Filed: Mar. 30, 1973 [21] Appl. No.: 346,608

Related U.S. Application Data [62] Division of Scr. No. 238,258, March 27, 1972, Pat.

12/1970 Haller 106/40 V l/l974 Kirkland 55/386 Primary Examiner-Winston A. Douglas Assistant E.raminer-J0hn F. Niebling Attorney, Agent, or Firm-James A. Giblin; Clinton S. Janes, Jr.; Clarence R. Patty, Jr.

[5 7] ABSTRACT Porous glass support materials having two essentially distinct zones of porosity. An outer surface zone comprises an outer shell with relatively large pores of controlled diameter while an inner zone comprises a core portion having relatively smaller pores of controlled diameter. The materials are made by subjecting porous glass bodies of substantially uniform pore size to a carefully controlled alkali etching cycle in which only the outer zone of the bodies have their pores enlarged. The thus treated bodies are particularly useful as chromatographic support materials which, in use, demonstrate a desirably low height equivalent theoretical plate (HETP).

6 Claims, 4 Drawing Figures TWO-ZONE BODY PATENTEU W 91975 TWO-ZONE BODY CPG HETP (mm) LINEAR VELOCITY (cm/min) Fig. lb

TWO-ZONE BODY O 5 IO HETP (mm) O 5 IO LINEAR VELOCITY (cm/min) (Fig. 2b

POROUS GLASS SUPPORTMATERIA BACKGROUND OF THE INVENTION 1. Field of the Invention I This invention relates to porous glass bodies which are especially useful as chromatographic support materials. Porous glass, as the term is used herein, refers to glass which contains an intricate network of minute interconnected voids and channels. Such porous glass is formed by first forming an object of a glass within a certain composition range, subjecting the formed glass to heat treatment to separate'it into two phases, only one of which is acid soluble, and subsequently dissolving out the soluble phase with appropriate reagents to produce the void space.

Porous glass has been used as'a separation or support medium in various chromatographic applications. Among the properties of porous glass which make it es pecially useful as a separation medium are its extreme inertness, optical transparency, its relatively small average pore diameter, and its large surface area. Due both to its extremely high surface area (e.g., -5'O0M per gm.), and its high percentage of void space, porous glass has the capacity to absorb large amounts of water. Other liquids are similarly absorbed in large amounts. More detailed descriptions of the above properties of porous glass and how those properties may-be utilized in chromatographic applications may be found in U.S. Pat. Nos. 3,114,692, 3,453,806, and 3,456,427, all assigned to the same assignee as the present invention.

A typical use of porous glass as a chromatographic support medium involves packing porous glass particles or beads into a column through which a solvent is pumped. Periodically, a mixture of compounds of different molecular weights are injected into the solvent stream and they pass over and aroundthe particles. In this process, the mixture tends to separate into different molecular size ranges due to the controlled geometry of the support material which hinders the passage of molecules of varying molecular sizes. Molecules of the mixture to be separated which are larger than the average pore size are totally excluded from the pores of the support material and elute first from the bottom of the column. Next, those molecules which just fit" the pores are eluted and so on until the probability of entry into the pores approaches 1.0 for the smallest molecules. Normally, the selectivity of such a column for mixtures of compounds to be separated is determined by what is referred to as the height equivalent theoretical plate (HETP) of that column.

The HETP in mm of a given column is a numerical value measured by observing the band spreading characteristics of a solute such as 100,000 M.W. dextran when injected into that column. By measuring the column length (L), the base width (W) of an elutionpcak and the elution volume (Ve), distance (de) or time (T0) for that peak to emerge from the column, one can calculate HETP (H) from the following relationship:

Column length (cm) -L H No. of Plates (N) generated/Column N It should be noted that W, de, Te, and Ve must be measured in the same units, thus permitting'cancellation to a distance unit such as mm. Further information describing HETP values may be found in the book by Determan, H., Gel' Chrmnaiogmplzy, Springer-Verlag, New York 1968) especially at page 69 et seq.

In general, a lower value of the HETP indicates a higher efficiency of the separation process. Higher efficiency in the separation process permits a greater number of peaks to be separated. The efficiency (resolution) of a chromatographic separation depends greatly on the physiocherriical characteristics of the packing material used in separation columns. The packing material provides a large surface area over which a mixture of components to be separated is passed. As the components pass through a column containing the packing material, there'will be an elution delay of the components based on molecular size. As the various components elute from the column, they can be sensed by appropriate' instruments and their respective amounts are commonly recorded on tracing paper and represented as peaks whichmay be identified with a particular'componenti The present invention is related to an improved porous glass packing material which as sists in enhancing the resolution of such peaks.

'2. Prior Art Prior to this invention, processes had been developed which produced porous glass support bodies which were substantially uniform in pore size or which comprised solid bodies having porous coatings. Examples of how to produce porous glasses having substantially uniform pore sizes may be found in U.S. Pat. No. 2,106,764, issued to Hood et al., U.S. Pat. No. 3,485,687, issued to Chapman, bothassigned to the present'assignee, and U.S. Pat. No. 3,544,524, issued to Hal-ler. 1

Examples of coatings on-solid particles may be found in U.S. Pat. No. 2,885,366 issued to ller, an article by l. Halasy et al., Micro Beads Coated with A Porous Thin Layer as Column Packing in Gas Chromatography," Anal. Chem. 36, No. 7, pp, 1178-1185 (1964), and an article by J. Kirkland, Porous Thin Layer Modified Glass Bead Supports for Gas Liquid Chromatography, Anal. Chem. 37, No. 12 pp. 1458-1461 (1965).

Although the totally porous glasssupports, made according to the teachings of the above patents, have been used successfully as chromatographic support materials, it has been found that, unfortunately, they have Application in Gas Chromatography of Granular Glasses with a Porous Surface Film, Rus. J. of Phys. Chem., June, I963, pp. 770-772. Unfortunately, however, the solid materials which have been coated with a porous surface have a tendency to be weak and the porous coatings tend to spall off when subjected to mechanical abrasion or thermal stress. This spalling is a distinct disadvantage since the weakness of the porous coatings limits the use of such supports, in columns operated under pressure and/or varying conditions of temperature. I 7

Because of the disadvantages associated with the above support materials, there has been a continuing need for a support material which would provide desirably low HETP values and yet not be subjeetto spalling. The present invention serves thatneed.

SUMMARY OF THE INVENTION I have found that the disadvantages associated with known support materials can be overcome or at least minimized by providing a novel porous glass support material which does not tend to spall and which has demonstrated a relatively low HETP value. The new support comprises porous glass bodies having two distinct zones of porosity. The inner zone, or core portion, comprises porous glass which has been subjected to known phase separation heat treatment followed by known acid dissolution techniques, thus providing a core portion of .known average pore diameter. The outer zone, a shell portion,comprises porous glass made from the. same base glass as the core portion but whichhas an enlarged average pore diameter, compared with the core average pore diameter, due to a carefully controlled alkali etch cycle which follows the acid dissolution treatment of the core portion.

- The porous glass, bodies of the present invention are made by first forming bodies of phase separable glass within a certain composition range, subjecting the glass to heat treatment to separate it into two phases, only one of which is acid soluble, dissolving a portion of the phase-separated soluble phase with an acid dissolution treatment, and then subjecting'the thus-treated bodies to a critical alkali etch cycle of considerably shorter duration than past alkali etch cycles. A typical duration for the alkali etch cycle is between about 1 to minutes in a I.0N NaOH solution at room temperature. The reduced alkalietch period limits pore enlargement to a distinctouter zone; In a preferred embodiment the etch cycle duration is about 1 minute. With the thus-treated glass bodies used as chromatographic support materials, separations of low HETP values are achieved.

BRIEF DESCRIPTION OF THE FIGURES SPECIFIC. EMBODIMENTS The base glass which may be used to embody the principles of the present invention is similar to that used in US. Pat. No. 3,549,524. There, forexample, an alkali borosilicate glass (e.g., sodium borosilicate glass) composition is produced by mixing in a ball mill analytical grade sodium carbonate, boric acid; and ground quartz in a proportion equivalent to an Na O to B 0 mixture. which can then be chilled by pouring onto a cold steel plate. Chemical analysis on the oxide basis of the resultingv glass shows the glass consists of about 6.0% Na O, 25.6%.B O and 68.4% SiO by weight. It should be noted, however, that the above porous glass is merely representative of the type 0f"porous.glass which can utilize the principles of the presentrinvention. In general, any alkali borosilicate glass which is phase separable can be used. I I Since phase separation of the borosilicate glass is .energy controlled, there are an infinite number of heat treatment cycles which may be specified to achieve a given pore size. However, thereare practical and ex perimental conditionswhich commonly determine the cycle used. For example, it would be impractical to heat treat below about 450C. because ion or molecular diffusion would be so slow that it wouldtake years to achieve the desired state of phase separation. On the other hand, at treatment temperatures above 700C. nucleation and crystallization of the parent glass becomes so rapid that very little phase'separated,.amor-. phous glass is obtained. I The temperature chosen often depends on the convenience of the time period to be used forthe heat treatment. For example, a temperature may be chosen to correspond to a 24 hour shift cycle,- a l6-24hour overnight cycle, a 4()48 hour 2-day cycle, or a 72 hourweekend cycle. Convenient heat treatment schedules which have been employed to obtain substantially uniform pores of 100A, 700A, and 2,500A for a glass similar to the above glass are 560C.v for 6 hours, 620C. for 16 hours, and 660C. for 100 hours, respectively. However, it may be just as convenient, for example, to obtain a porous glass body of 550A by heat treating the base glass at 630C. for 5 hours, 610C. for 20 hours, or 590C. for hours. Thus, it can be seen that'a desired heat treatment to achieve phase separation which will lead to a given average pore size is well within the technical competence of one skilled in the art, especially in view of US. Pat. No. 3,549,524.

After the glass is subjected to heat treatment to bring about the desired phase dissolution, the phase separated glass is crushed into small pieces in a steel mortar and fractionated by screening on stainless steel screens. Unless otherwise indicated hereafter, all glass particles used in this invention were about l2()200 mesh, US.

Standard Sieve. Y I

According to the above patent, the glass is then leached in a 3N HCI solution at about 50C. for a period of about 6 hours or more to remove the soluble silica-poor phase. However, a shorter leach period may be used depending on the specific composition, heat treatment. desired pore size, and other factors. After the acid leach treatment, the glass particles are. typically, washed with water until free of visible colloidal silica. Since the silica-poor phase also contains silica in addition to the soluble sodium borate phase, the silica is precipitated during the leaching process with the great est part thereof remaining in the pores of the silica-rich particles. To remove the colloidal silica from the pores of the silica-rich particles, the particles are contacted with an alkali solution, e.g., 0.5 NaOH solution at 25C. for about 2 hours. The particles are then washed with water and stirred with HCl for about 2 hours followed by extraction with cold water for several hours. By following the teachings of the above patent, substantially uniform pore sizes averaging between 100A and 2,500A can be obtained. Sincethe pores are substan tially uniform in average size, such glass is commonly referred to as controlled pore glass, or simply CPG.

The present invention differs from the teachings of the above patent in at least one critical aspect; namely, the duration of the alkali leach cycle. Thus, whereas U.S. Pat-"No. 3,549,524 and similar past processes teach an alkali leach cycle duration of about 2 hours or more to remove colloidal silica left from the acid leach cycle, the present invention provides alkali leach cycles of considerably shorter duration so that the alkali leach cycle is prevented from going to completion. That is, only the outer portion of the glass particles have their pores enlarged by removal of precipitated silica. This partial alkali leaching provides particles having two dis tinct zones of porosity which comprise one of the more important aspects of this invention. I I

Very.broadl,y,-my process, aside from the alkali leach cycle, is very similar to the process of theabove patent. My heat treatment,- as in the above patent, determines the alkali borosilicate rich phase domain size and the acid etching producing a totally porous body which has an average pore diameter range of A to 60A. My next major'step, the alkali etching, which normally enlarges the pore structure 'to form 100A to 2,500A, depending on the heat treatment schedule, is critically modified so as to limit the depth of the pore enlargement to a very narrow region near the surface of the particle. Control of the alkali etch step is achieved through the control of the concentration of the alkali solution and, very importantly, the period of alkali etch duration. The resulting material has a cross section appearance similar to that shown illustratively in FIG. 211. There, in comparing an illustrative cross section of my particles with an illustrative cross section of a prior art particle of substantially uniform pore size (FIG. la), it can be seen that a critical difference lies in the two distinct zones of porosity, which result from the alkali leach cycle modification.

A typical process schedule for the production of a 500A average pore size surface layer over a 20A to 60A core portion is as follows:

HeaLTreatment Cycle Heat a borosilicate glass such as the preferred glass composition of U-.S. Pat. No. 3.549524 to 620C. for about 40 hoursfand thenrapidly air cool it to about Acid Leach Cycle Contact a 3:1 ratio of acid solution to glass (vol./wt.) at 90C. forabout 2 hours in a 3N HCl or HNO solution.

- Alkali Leach Cycle Contact the glass in a l.0 N NaOH solution at room temperature for l to 5 minutes.

The duration of the alkali leach cycle will determine the amount and depth of pore enlargement and, given the teachings of this disclosure, the desired duration is thought to be well within the technical competence of one skilled in this art. Because of my relatively short alkali etch cycle, the degree of pore enlargement is easily controlled. The enlargement occurs essentially only in a surface layer leaving the pore size of the core portion substantially unaffected, and thus at its post-acid cycle average size. As a consequence of diffusion effects and solution stagnation and depletion, only the outer regions of the glass bodies are penetrated with sufficient quantities of alkali solution to enlarge the surface pore structure. I

; Specific examples demonstrating methods for making supportmaterials having an enlarged average pore diameter in the outer layer are given below in conjunction with the description of the tables.

Although the glass bodies of the present invention may be used in other applications requiring inorganic support materials (e.g., as carriers for the insolubilization of enzymes,-or as containers or plates for reactants providing limited inward and outward diffusion of select molecules), the bodies are particularly useful as separation media in chromatographic separation columns. Accordingly, in the examples below, the supported 'materials were used 'to demonstrate improved efficiency characteristics in permeation separation.

The test compound used in comparing 'the permeation efficiency (HETP) of known porous glass particles and beads having a uniform pore size with the materials of the present invention was 1 10,000 molecular weight dextron in water (about 1%). The permeation efficiency (HETP) value was measured at solvent linear velocities of 4, 6, and 8 cm/min.

ln chromatographic applications, the enlarged pore zone may be about 10-50 percent of the average body radius. Outer zone pore enlargement varies with increasing depth in a somewhat tapering manner to a depth of minimal alkali penetration, microscopic examination, however, indicates a fairly distinct zone of pore enlargement. For the preferred bodies, the depth of the enlarged pore zone was within about 10-25 percent of the average particle radius. Thus, for example, the pore enlargement for a mesh body extends to a depth of about 10-25 percent of l/300'inch. A comparison of the pore volume data in the tables indicates the bodies providing the desired HETP values had pore enlargement depths within that range. Pore enlargement depths outside the preferred ranges should be avoided since too shallow or too deep outer zones will not significantly assist in chromatographic peak resolution. In non-chromatographic applications; however. the pore enlargement depth may vary significantly depending on the contemplated application.

Table I Comparison of Permeation (.hroniatography Material Efficiencies Permeation Efficiency (HETP) Alkali Avg. Pore Pore Vol. Lot No. Etch clc Diam. (A) (cc/g.) 4 cm/min. 6 cm/min. X cm/min.

0117- I10 min=lN 550 0.53 22.5 27.5 30.0

Table l-Continued Comparison of Permeation Chromatography Material Efficiencies Permeation Efficiency (HETP) Alkali Avg. Pore Pore Vol. I Lot No. Etch Cycle Diam. (A) (CC/g.) 4 cni/min. e cm/min. X cm/min.

(1098 5 min-2N 413 0.17 19 V 20 1N 5 Heat treatment 620C. 20 hours 120/200 mesh heads) a In Table I, the glass sample designated by Lot No. 01 17 represents porous glass beads having pores (average pore size 550A) of substantially uniform pore diameter. This type of porous body is illustrated as CFO in FlG. lu. All other Lot Nos. in both Table l and Table II were treated in accordance with the principles of the present invention, e.g., they were treated to alkali etch cycles of considerably less duration l to 5 minutes vs. 120 minutes) to limit pore enlargement to surface layers.

As can be seen in Table l, the sample designated Lot No. 0098 demonstrated improved permeation efflciencies (lower HETP values) especially at higher linear velocities. The only difference between the treatment given the control Lot No. 0117' and Lot No. 0098 was in the alkali etch cycle. The duration of the alkali etch cycle in the Lot No. 0098 was only onetwenty-fourth that of the control sample. This severe limitation in the duration'of the alkali etch cycle provides the limited enlargement of the pores at only the surface of the beads.

After it was found that the reduced alkali etch cycle for Lot No.0098 resulted in a material having an in creased permeation efficiency (a lower HETP) other conditions were controllably varied to determine a preferred time period for the reduced alkali etch cycle. For all samples of Table 11, the duration of the phaseseparating heat treatment was doubled to 40 hours. The resulting glass, in both bead and particulate form of the indicated mesh size, was then subjected to the acid etch cycle described above to produce uniform pore diameter of 20A to 60A. Then the significantly reduced alkali etch cycle (in 1.0 N NaOH) was varied for both the particles and beads. The results are shown in Table ll.

the tables, all samples demonstrating lower HETP values have correspondingly reduced pore volumes. The reduced pore volumeconfirms that'pore enlargement, due to reduced alkali etch cycle, takes place only at a surfacelayer of the particles. This was also confirmed by microscopic examination of the porous glass, as illustrated by FIGS. la and 2a. As noted above, the limitation of pore enlargement to an essentially surface layer is due to the controlled alkali etch cycle whereby only the outer regions of the glass bodies are penetrated with sufficient quantities of alkali solution to substantially enlarge to pore structure.

In Lot No. 0245 and Lot No. 0313, glass particles were used rather than glass beads. Again, the only difference between the preparation of these samples (aside from being in particular form) and the control sample was in the duration of the'heat treatment and the duration of the alkali etch cycle. Although the HETP values of these samples were not as low as the values for the glass beads (Lot Nos. 0244" and 0309") treated in a similar manner, the values are still significantlybelow those values of the control sampleespecially when the alkali etch cycle is about 1 minute.

Because of the significantly reduced HETP values obtained with the glass in bead form, that form of glass is my preferred support material for chromatographic applicationsespecially when treated to an alkali etch cycle of about one minute as in the case of Lot No. 03099. The maximum alkali etch cycle duration should not exceed about 5 minutes because beyond that time period, the, alkali permeation becomes too great, thus not limiting pore enlargement to a surface layer only. On the other hand, it has been found that the alkali etch cycle should be for at least about 1 minute to assure significant penetration of the alkali to yield a use- Table II v Permeation Efficiency (HETP) Alkali Avg. Pore Pore Vol.

Lot. No. Etch Cycle Diam. (A) (cc/g.) 4 cm/min. 6 cm/min. 8 cm/min.

0244" 2 min. IN 633 0.17 6.5 7.5 8.0 0309" 1 min. IN 387 0.08 4.5 5.5 6.0 0245" 1.5 min. 1N 519 024 14.5 l7. 18. 0313" l min. 1N 474 0.09 8 8 9 120/200 mesh heads 4 IZU/ZUU mesh particles In Table 11, both Lot. No. 0244" and Lot No. .0309 were treated in the same manner as the beads of the control Lot No. 01 17 of Table 1 except for the duration of the alkali etch cycle and the heat treatment duration. As in Lot No. 0098, the alkali etch cycle was reduced considerably from the 2 hour (or more) cycle known in the art. As can be seen, the HETP values show considerable improvement (e.g., lowering) as the duration of the alkali etch cycle is lowered with all other factors remaining constant. As can be seen from a plot of HETP values against linear velocities of the dextran which were obtained when control glass bodies having uniform pore diameters are used for separation. In FIG. lb, the curves are designated according to the material used as follows: E and F represent the results found with two samples of porous glass beads having substantially uniform average pore diameters. E represents beads (120/200 mesh size) having a 555A average pore diameter. F represents beads 120/200 mesh size) having a 550A average pore diameter. G and H represent the results obtained when glass having substantially uniform average pore diameters of about 550A were used in particulate form 120/200 mesh size particles). The support materials of E, F, G, and H are of the type commonly used as chromatographic support materials and their substantially uniform pore size corresponds in cross section to the illustration of FIG. 1a. As can be seen, the l-IETP values rise considerably at a linear velocity of about 8 cm/min. for both glass beads and glass particles of about 550A average pore size.

FIG. 2b represents the results found when the glass bodies of the present invention were used for similar permeation efficiency studies. In FIG. 2b, the curves are designated according to the support material used as follows: J represents beads of Lot No. 0098 of Table I; K represents particles of Lot No. 0245"; L rep resents particles of Lot No. 0313"; M represents the beads of Lot No. 0245 and N represents the beads of Lot No. 0309". As can be seen, the HETP values are significantly lower at all corresponding linear velocities.

The material of this invention can be more fuly described by again referring to FIG. 1a. There, it can be seen that, in the illustrative cross section of the control particle l labelled CPG, a onepiece glass body, the average pore diameters, represented by channels 3 in cross section are substantially uniform. Thus, when high molecular weight molecules 5 such as dextran 1 10,000 M wt.) enter the channels 3 through openings 7, their paths are essentially unrestricted, even though somewhat tortuous. These tortuous paths, in being of substantially uniform diameter, permit the particular molecules 5 to remain in the porous body for a longer time. This longer residence within the particle results in the undesirably higher HETP values, thus making peak resolution more difficult.

On the other hand, in the cross section of the twozone particle of FIG. 2a, also a one-piece glass body. it can be seen that there are two distinct zones of porosity. These two zones are defined approximately by the illustrative circle 8. The core portion 9 inside circle 8 has pores of lower average pore diameter illustrated by the channels 11 which result from the acid leach cycle.

These pores are of substantially uniform average pore' diameter. The outer zone 13 outside circle 8 represents that portion of the particle which has been subjected to the shortened alkali etch cycle of the present invention. In the outer zone 13, it can be seen that the average pore size, also substantially uniform, is represented in cross section by channels 15 having opening 17 at the surface. When a high molecular weight molecule 5 (e.g., 1 10,000 M wt. dextran) enters an opening 17, its passage is restricted to the surface layer only because it cannot pass into the smaller channels 11 of the core portion. Thus. the molecule 5 has a shorter residence time within the particle. This shorter residence. coupled with the fact that smaller molecules that do fit into the core channels 1 l have a longer residence within the particle, leads to the desirably lower HETP values. Accordingly. peak resolution is improved.

It should be noted that this improved peak resolution occurs with support materials which are integral pieces of glass. Thus, there are no coatings subject to spalling. It should also be pointed out that the control of the av erage pore size of both the outer zone and the core zone may depend upon the types of molecules to be separated. Thus, while it is known in the art that, through longer alkali etch cycles, uniform average pore sizes of A to 2,500A or more are possible, the core portion of the particles of the present invention may have average pore diameters of a wide range, e. g., as low as about 100A to just less than the maximum size of 2,500A. The core portion average pore size of the present invention is determined mainly by the acid etch cycle, although, of course, the composition and heat treatments also play a significant role. Thus, the core pore size can be readily determined and achieved to suit specialized needs. Then the pores of the surface zone can be enlarged according to the present teachings to any size needed for sufficient separation of molecules of a given size. The average pore diameter of the surface zone will always be larger than the average pore diameter of the core zone. The control of the average pore diameters of the two zones of the glass bodies of the present invention, with respect to each other, is thought to be well within the competence of one skilled in the art in view of this disclosure and the art which describes porous glass manufacture. Accordingly, since the above descriptions and drawings are merely illustrative, it is thought that many modifications are possible without departing from the scope of this invention, e.g., larger glass articles having two distinct zones of porosity may be made and such articles (tubes, columns, plates, etc.) may be useful in membrane separation applications where a controlled restriction on the inward or outward diffusion of molecules of a given size is desired. Accordingly, it is intended that the scope of the present invention should be limited only by the appended claims.

I claim:

1. In a porous glass body comprising a glass having a network of interconnected voids and channels of substantially uniform average pore diameter, the improvement which comprises having two essentially distinct zones of porosity, said two zones of porosity comprising an inner core portion having pores of substantially uniform average pore diameter, and an outer layer having pores of substantially uniform average pore diameter, the average pore diameter of said outer layer being between 100A and 2,500A and the average pore diameter of the core portion being between 20A and 60A.

2. The glass body, as claimed in claim 1, wherein the glass is an alkali borosilicate glass.

3. The glass body, as claimed in claim 2, wherein the alkali borosilicate glass is a sodium borosilicate glass.

4. The glass body, as claimed in claim 3, wherein the glass consists of about 6.0 percent Na O, 25.6 percent B 0 and 68.4 percent SiO 5. The glass body, as claimed in claim 4, wherein the body is in head form.

6. The glass body. as claimed in claim 4, wherein the body is in particulate form.

UNITED STATES PATENT OFFICE CERTIFICATE OF CORRECTION PATENT NO. 3,90 r22 DATED I September 9, 1975 INVENTOR(S) I David L. Eaton It is certified that error appears in the above-identified patent and that said Letters Patent are hereby corrected as shown below:

Column 6, line 3, 9oo." should be 9oc.

Signed and Scaled this sixth D y of January 1976 [SEAL] A ttes t:

RUTH C. MASON C. MARSHALL DANN Arresting Officer Commissioner ufParenrs and Trademarks 

1. IN A POROUS GLASS BODY COMPRISING A GLASS HAVING A NETWORK OF INTERCONNECTED VOIDS AND CHANNELS OF SUBSTANTIALLY UNIFORM AVERAGE PORE DIAMETER, THE IMPROEMENT WHICH COMPRISES HAVING TWO ESSENTIALLY DISTINCT ZONES OF POROSITY, SAID TWO ZONES OF POROSITY COMPRISING AN INNER CORE PORTION HAVING PORES OF SUBSTANTIALLY UNIFORM AVERAGE PORE DIAMETER, AND AN OUTER LAYER HAVING PORES OF SUBSTANTIALLY UNIFORM AVERAGE PORE DIAMETER, THE AVERAGE PORE DIAMETER OF SAID OUTER LAYER BEING BETWEEN 100A AND 2,500A AND THE AVEAGE PORE DIAMETER OF THE CORE PORTION BEING BETWEEN 20A AND 60A.
 2. The glass body, as claimed in claim 1, wherein the glass is an alkali borosilicate glass.
 3. The glass body, as claimed in claim 2, wherein the alkali borosilicate glass is a sodium borosilicate glass.
 4. The glass body, as claimed in claim 3, wherein the glass consists of about 6.0 percent Na2O, 25.6 percent B2O3, and 68.4 percent SiO2.
 5. The glass body, as claimed in claim 4, wherein the body is in bead form.
 6. The glass body, as claimed iN claim 4, wherein the body is in particulate form. 